mellerbraggins3The Smithy was in a very sorry state. Subsidence, damp and years of neglect meant the building was on the verge of collapse.

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Inside, the inch wide cracks in the walls only hinted towards the full extent of the subsidence.

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This left hand corner had sunk about a foot and needed underpinning with several tons of concrete.

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This was to become the shop.

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Every doorway and window needed an RSJ to be fitted.

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The chimney was leaning so far over it was in danger of falling into the roof. It needed an RSJ support, straightening, a new cap and fully repointing.

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Putting the first of the huge RSJ’s into place,…

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… and the second.

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Pillars were built at either end to support the RSJs.

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Pointing, pointing, pointing, everywhere,…plus helibar stiching for those cracks.

img_20150713_155022Large parts of the brickwork were crumbling and had to be rebuilt from scratch.img_20150703_162911

Reclaimed materials were carefully chosen to retain the historical character of the building.

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The one remaining window frame was completely rotten so also replaced with bespoke timber frames and triple glazed, acoustically insulating, laminated glass.

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Drainage channels were sunk in front of all entrances to keep the damp out.

Reclaimed doors were fitteimg_20150721_161949d into custom made timber frames.

img_20150712_193820The spiral staircase was another eBay purchase.img_20150721_161903-1

img_20150725_112428 PuttinThe floor before and after painting.g in an RSimg_4509J to support (and straightenimg_4518) the chimney and building the arch of the fireplace.img_20150620_140145 The chimney breast completed. img_20150804_125001-1 The hearth stone was VERY heavy.

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Firing up the stove for the first time.

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The glass wall around the clean room came from an office refurbishment of the Shard in London.

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Re-routing all the electric cables underground

img_20150812_125856Insulating the roof with Kingspan.

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Digging trenches for the hedge,..

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… and tree pits for the trees

honey-processing-room A lot of work but don’t you think it was worth it?